Useful solutions in tile manufacturing industry

In recent years, Viglacera Ha Long Joint Stock Company has effectively applied science and technology in production and business activities. Thereby, gradually improving the quality, value of finished products, reducing material costs, labor intensity of workers, benefiting the unit tens of billion per year.

One of the effective solutions that is applied is the technical innovation initiative “The rack of baked tiles and the method of putting tiles on the shelf” at Tieu Giao tile factory of Viglacera Joint Stock Company to produce products roofing tiles and decorative tiles.

The technical innovation initiative “The rack of making tiled tiles and the method of putting tiled tiles on the stand” in the firing process has been applied to production by Tieu Giao tile factory since the end of 2018. With this solution, instead of using building bricks serve as supporting platforms when baked, Tieu Giao tile factory only needs to use concrete pillars with compact design, does not take up a lot of space for tile placement, thereby helping to change the structure and lift High product quality, increase labor productivity.

Ms. Bui Thi Son, worker of Tieu Giao tile factory, said: From the day of applying this solution in firing, tile production, factory workers are much harder. Placing tiles into racks to make the kilns easier, this time it used to take about 9 hours, now reduced to 7 hours, etc.

If before, to produce a finished tile, not only consumes energy of workers but also consumes raw materials and fuel production. According to Mr. Nguyen Danh Nha, Deputy Manager of the calcination workshop, Tile Tieu Giao Factory, since the application of the concrete piling block to firing, the production of tiles has reduced remarkably. Accordingly, machinery and equipment reduce the load a lot, the number of employees in the stacking department to bring tiles into the kiln decreases to 40%.

With the solution “Stacked tiling racks and method of tiling tiles on racks”, Tieu Giao tile factory aims to produce 100% of tiles at tunnel kilns in order to make the most of the concentrated clay materials, production Producing high-value decorative tile products. It is expected that by the end of 2019, the factory will produce about 50 million tiles, with a turnover of VND 400 billion, ensuring jobs for 825 laborers with an income of VND 10 million / person / month.

Mr. Tran Duy Hung, Director of Tieu Giao Tile Factory, Deputy General Director of Ha Long Viglacera Joint Stock Company, said: This solution has benefited the company tens of billion. Currently, the company and Tieu Giao tile factory continue to direct technical workers to implement technical improvement initiatives in the production stages of the factory, such as improving the automation of the following loading and unloading units when shaping or at product selection.

It is expected that at the beginning of 2020, the factory can apply these solutions to production; at the same time, continuing to launch an emulation movement in the whole unit, focusing on research, encouraging more good innovations, technical solutions, effective implementation into the production process of the unit.

It is known that the technical improvement initiative “Rack of baked tile and method of placing tiles on the shelf” was announced by Viglacera Ha Long Joint Stock Company with a monopoly of useful solutions. Currently, the solution is managed by the unit and ready to share benefits with other units in need.

Productivity and Quality Office