Broanmain Plastic: Applying innovative technologies and tools to increase production capacity (Part 2)

In addition to innovative tools, Broanmain Plastic also invests in technology to improve productivity. Typically, the Hurco VM10i multi-purpose vertical CNC milling machine.

“We currently manage every aspect of our manufacturing process,” said Jo Davis – Production Manager of Broanmain Plastic. “This means that for every step in the process, we have teams of operations dedicated to those jobs, from product design, mold making to precision milling and machining operations. This approach aims to enhance the role of internal quality control, allowing relevant departments to react faster and make more flexible decisions.” Although Broanmain Plastic already has a manual milling machine, which is still being used for high-speed projects such as drilling and surface treatment, the benefits of process automation with Hurco VM10i are clear evident. As a CNC mechanic, Kamil Stec has complete control over component design with 3D software to create digital drawings.

Hurco VM10i is equipped with a spindle with a rotation of 10,000 rpm and an advanced Renishaw exploration system capable of simulating complex 3D and 2D geometrical structures and manipulating the most difficult surfaces. Operation accuracy is further enhanced with the help of the TS27R tool seter and the OMP400 part probe. “In addition to cost savings, this device also has a special advantage in making complex cuts on smaller parts such as copper electrodes.” By scaling up production of its precision products, Broanmain is helping customers increase productivity and manage inventory by remanufacturing ingredients on a regular kanban basis instead of ordering in bulk.

On the other hand, the spark generator system allows Broanmain to create precise burns in any conductive material, regardless of hardness. “We use this method to convert shapes and patterns in materials that cannot be done using manual milling or CNC milling machines”, explains Stec. New seals can adaptive fire control. As well as allowing for faster set-up, the machine parameters can be adjusted automatically to reduce downtime and achieve repeatable results. One common scenario is that milling electrodes and modification features on an existing tool have been hardened through electrostatic discharge machining, Stec said. Removing a metal in a component such as a damaged hose or bolt is another example. This saves the need to remove a high-value item where the metal has broken, eg a mold hole.

The addition of the Hurco VM10i multi-purpose milling machine has made Broanmain an expert in the design and manufacture of high quality specifications used in the electronics, medical, automotive, and aerospace industries.

Productivity and Quality Office