10% to 15% increase in operating efficiency with Colos OEE software (Part 2)

Colos OEE software has been bringing many benefits to manufacturing plants. One of them is the smart factory of Markemimaje (Dover Corporation) in the US. It is a global multidisciplinary manufacturing enterprise with an average annual turnover of 7 billion dollars; Main activities include beer, dairy, confectionery, and beverage market; safe and quality technology solutions and smart packaging design.

With the utility feature of Colos OEE, manufacturers can access the production line faster, easier to calculate and optimize the efficiency of the line. Businesses have received many positive feedbacks from customers, the factory has tested. MarkemImaje continues on the journey of better data optimization and software updates as soon as the factory requests it. CoLOS OEE has proven so effective that they intend to deploy it at facilities and branches in the enterprise.

As this is part of the market’s leading CoLOS information management system, CoLOS OEE collects data from existing Markem-Imaje developers working in manufacturing plants or any programming staff. other.

By analyzing this collected data, CoLOS will automatically calculate the KPI indexes determined in the following ratios:

• The ratio of the efficiency measured from losses during operation: the actual production time compared to the intended time set forth by the previous plan.
• Rate of performance measurement of operating speed loss: the ratio of actual production efficiency to product production per hour (including defective goods) and actual production time:
• Quality ratio: the ratio of the best quality products to the total number of products manufactured on the line.

KPI indicators displayed on a real-time graph will help operators ensure their production line maximizes the number of high-quality products, taking into account the expected downtime and complete downtime. .

For example, if a line stops suddenly, the counter will pause. This is reflected in the control panel, warning operators who can fix the problem immediately. Once the problem has been identified and fixed, the operator may select a relevant reason on the user interface, to facilitate further analysis. In addition, if the feature is enabled, CoLOS OEE can automatically retrieve error code data from the relevant packaging line equipment.

CoLOS OEE also provides historical reports for managers to get real data to improve long-term productivity by prioritizing and eliminating downtime, performance and quality issues. . Quickly and continuously, they can identify trends and fix the root causes of problems to achieve greater efficiency up to 10 – 15%.

In general, if the plant operates its production line with MarketImaje’s intelligent solution, the efficiency of quality productivity is markedly improved.

Productivity and Quality Office